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5000L Commercial Brewery Equipment (50HL)

5000L Brewery Equipment

50HL High-Volume Commercial Brewing System

METO’s 5000L commercial brewery equipment is a 50HL production platform for high-volume craft breweries, contract brewing and multi-market distribution. The system can combine a five-vessel brewhouse, mixed-size fermentation cellar, service water, large glycol cooling, automated CIP and production controls. Packaging is sized separately from the confirmed package mix and operating hours.

  • Cold Wort:50hl
  • 6–8 Brews/Day
  • Automation: Automatic
  • Packaging: 2000 BPH
  • O₂ pickup ≤ 0.03ppm

Project Snapshot

The key design parameters and utilities below define capacity, brewing rhythm and integration requirements for a 50HL commercial brewery system. Final cellar, cooling, CIP and packaging capacities are confirmed in the approved process model and BOM.

CategorySpecification
Brew Size (Cold Wort)50hl (5000L)
Brews per Day6–8 batches
Original Gravity (Design)12° Plato
Malt Charge500 kg
Heating Rate (Mash)1.0–1.5 °C/min
Boiling Time60 min
Evaporation6–8%
Wort Cooling Time30 min
Automation LevelAutomatic
Utilities380V 50HZ (customized) • Cold water 2–4°C • Glycol -5°C • Steam demand 0.5 t/h
Bottle Packaging2000 BPH (330ml/500ml) • Filling 0–4°C • PU 10–25 • O₂ pickup ≤ 0.03ppm

For Engineering Teams

We can provide layout suggestions, utilities lists, and integration notes to reduce on-site commissioning time.

Turnkey Brewery System Architecture

This 5000L brewery equipment package is designed as a complete, scalable production line — minimizing vendor coordination and speeding up commissioning.

Malt Milling & Handling -> 50HL Five-Vessel Brewhouse -> Fermentation Tanks -> Bright Beer Tanks -> Glycol Cooling -> CIP Cleaning -> Pipeline Gallery -> Packaging Integration

The 50HL five-vessel brewhouse includes the approved process vessels, pumps, heat exchange, oxygenation, platform and material handling. Mixed-size fermentation and bright beer tanks can be used when supported by the production calendar; final quantities are confirmed in the approved BOM.

50HL 5-Vessel Brewhouse Configuration (Core of the 50HL Brewhouse System)

Built for stable high-throughput brewing, with engineered heating, stirring, lautering, and whirlpool performance to support 6–8 batches/day.

Mash Tun (50HL)

  • Dimensions: Φ2500×4100mm; Total 8000L, Effective 5000L
  • Inner SUS304 thickness 4mm; Outer SUS304 thickness 2.5mm
  • Steam heating area:5.7㎡; 100mm rock wool insulation
  • PT100 intelligent temperature measurement, centralized display/control
  • Lower mechanical stirring, reducer ratio 1:29; Motor 4kW; VFD control
  • Top Φ400 glass manhole with LED light
  •  

Lauter Tank (50HL)

  • Dimensions: Φ3200×4100mm; Total 10200L, Effective 5000L
  • Inner SUS304 thickness 3mm; Outer thickness 2.5mm; 100mm rock wool insulation
  • False bottom: milled sieve plate; 13% opening rate; 0.7mm spacing; with backwash device
  • Bottom mechanical rake knife with lift up/down; reducer ratio 1:199; Motor 2.2kW; VFD control
  • Designed to enhance wort filtration and support high-gravity brewing up to 24°P (first wort)
  • Spent grain discharge supported by pneumatic conveyor transfer system
  •  

Pre-run Tank (50HL Temporary Storage)

  • Dimensions: Φ2400×4100mm; Total 6800L, Effective 5000L
  • Inner SUS304 thickness 3mm; Outer thickness 2.5mm
  • 140° cone bottom; 100mm rock wool insulation
  • Top Φ400 glass manhole with LED light

Brew Kettle (50HL)

  • Dimensions: Φ2600×4100mm; Total 9800L, Effective 5000L
  • Inner SUS304 thickness 4mm; Outer thickness 2.5mm; 100mm rock wool insulation
  • Steam heating area: 6.4㎡ (internal heater optional)
  • PT100 temperature probe; centralized display/control
  • Optional foam sensor & steam regulating valve for safer boiling control
  • Internal heater option improves convection, shortens boiling time, enhances wort clarity & stability

Whirlpool Tank (50HL) + Wort Cooling & Transfer

  • Whirlpool dimensions: Φ2600×4100mm; Total 7600L, Effective 5000L
  • Inner thickness 3mm; lower cone thickness 5mm; 100mm rock wool insulation
  • Integral die-casting structure improves trub collection and cleaning coverage
  • Plate heat exchanger: 40m² heat transfer area; single-stage cooling with chilled water
  • Wort oxygenation device with air filtration + float flow meter
  • Brewhouse pipeline: SUS304, 100% TIG welding, pneumatic butterfly valves, EPDM gaskets, inline sight glass, IFM flowmeter

Fermentation Tanks & Bright Beer Tanks (Stable, Hygienic, Repeatable)

Conical fermentation tanks built for process consistency: precise temperature control, sanitary construction, validated pressure/leak testing, and clean-in-place coverage.

50HL Fermentation Tank × 4

  • Effective 50HL; Total 69HL (+25% headspace)
  • Size: Φ2000×4580mm
  • Inner SUS304 3mm; Outer SUS304 2mm; PU insulation 80mm
  • Dimple cooling jacket on cone & cylinder; area 7.9㎡
  • Documented water and pressure testing: 48 hours; tank test 0.2MPa; jacket test 0.4MPa; working pressure < 0.2MPa
  • Side pressure manhole; PT100 temperature; PRV & safety valve
  • 360° rotating CIP ball; spiral sampling valve; racking arm
  • Dry hopping port 4″ with solid end cap (isobaric device optional)
  • Interior polish to 0.4 μm; cleaning & passivation; tri-clamp connections

100HL Fermentation Tank × 4

  • Effective 100HL; Total 135HL (+25% headspace)
  • Size: Φ2300×5700mm
  • Inner SUS304 3mm; Outer SUS304 2.5mm; PU insulation 100mm
  • Dimple cooling jacket on cone & cylinder; area18.2㎡
  • Leak/pressure testing: tank 0.2MPa; jacket 0.4MPa; 48-hour documented validation
  • PT100 temperature, pressure manhole, safety set, CIP ball, sampling, racking arm
  • Interior polish 0.4 μm; passivated sanitary surfaces

200HL Fermentation Tank × 10

  • Effective 200HL; Total 267HL (+25% headspace)
  • Size: Φ2700×8200mm
  • Inner SUS304 3mm; Outer SUS304 2.5mm; PU insulation 100mm
  • Dimple cooling jacket on cone & cylinder; area 31.83㎡
  • Leak/pressure testing: tank 0.2MPa; jacket 0.4MPa; 48-hour documented validation
  • PT100 temperature, pressure manhole, safety set, CIP ball, sampling, racking arm
  • Interior polish 0.4 μm; passivated sanitary surfaces

Bright Beer Tank (BBT) 100HL × 2

  • Effective 100HL; Total 135HL (+25% headspace); Size: Φ2300×5700mm
  • Inner SUS304 3mm; Outer 2.5mm; PU insulation 100mm; dimple jacket area 18.2㎡
  • Working pressure < 0.2MPa; tank test 0.2MPa; jacket test 0.4MPa
  • PT100 temperature, PRV/safety valve, sampling valve, 360° cleaning ball
  • Interior polish 0.4 μm; cleaning & passivation; tri-clamp connections

Utilities: Service Water + Glycol Cooling System

Service water, glycol storage, dual-chiller duty and circulation pumps are sized from the verified 50HL brewing schedule, cellar load, packaging plan and local ambient conditions.

200HL Service Water Tanks (Hot / Cold / RO)

  • Hot water tank: total 200HL,; Φ2900×5400mm; inner 3mm / outer 2mm; PU insulation 100mm; built-in heat exchanger (steam)
  • Cold water tank: total 200HL; Φ2900×5400mm; inner 3mm / outer 2mm; PU insulation 100mm; built-in heat exchanger (glycol)
  • RO water tank: total 200HL; Φ2900×5400mm;SUS304 thickness 3mm; auto fill with liquid level controller
  • Pumps:cold water pump 20m³/h (4kW)

300HL Glycol Cooling System (Dual 50HP Chillers)

The reference cooling concept uses dual 50HP-class chillers. Cooling capacity, gross power, refrigerant, glycol volume and pump duty must match the approved vendor selection sheet and final cellar calculation.

30HL CIP Cleaning System (Hygiene, Repeatability, Faster Turnaround)

A dedicated CIP station improves product safety and shortens downtime between batches. This configuration supports alkaline, acid, sterile water, and hot water cycles with sanitary pumps and pneumatic valve routing.

Alkaline, acid, sterile water and hot water capacities, heating areas, pump duties, valve routing and return strategy are confirmed in the approved 50HL CIP process design. Final values must match the BOM and process diagram.

Automation & Control System (Wise Brew 3.0)

Control systems act as the “brain” of your production line — coordinating recipes, temperatures, pump logic, safety interlocks, and cleaning cycles to reduce labor dependency and keep output predictable.

  • Brewhouse Control Cabinet (Wise Brew 3.0): Siemens S7-200smart PLC + Siemens modules; 15″ MCGS touchscreen; automatic mashing; recipe management; automatic lautering with constant-speed VFD; remote control via phone/tablet; integrated fermentation control and automatic cleaning capabilities.
  • Fermentation Control Cabinet: controls pneumatic glycol valves; FV/BBT temperature auto/manual; glycol tank temperature display; glycol pump auto/manual; temperature curves (current & historical) display.
  • CIP Control Cabinet: independent CIP process control; pump control; temperature display; buzzer alarms.
  • Milling Control Cabinet: on/off control for conveying, milling, pipe chain conveying.

Optional Upgrade: Wise Brew Pro Version

  • Auto control of temperature & water quantity for mash feeding/spraying
  • Continuous kettle liquid level display with overflow alarm and automatic steam cut-off
  • Automatic wort cooling control
  • Automatic replenishment for hot/cold water tanks
  • CIP conductivity online measurement with automatic alkali replenishment

Bottle Packaging Line (2000 BPH, 330ml / 500ml)

A complete beer bottle line designed for low oxygen pickup, stable filling at 0–4°C, and PU-controlled tunnel pasteurization. Suitable for modern craft breweries aiming at consistent packaged beer quality.

  • Rotary bottle feeding table RG-1: 1500–3000 BPH; Ø1000mm; 0.55kW
  • 3-in-1 beer filling machine YDCG 18-18-6: standard output 300ml 2000BPH; vacuum twice; fixed level filling; safety valve; independent PLC/touchscreen/inverter (Siemens/Mitsubishi); size 2350×2050×2500; power 7kW
  • Cap feeder YFT-1: 1000–12000 BPH; 0.37kW; 750×800×2850mm
  • Tunnel pasteurizer YPL-10: PU 10–25 adjustable; total length 10m; 8 temperature zones; speed regulation; independent control cabinet
  • Bottle dryer YFH-6: 12 air knives; 7.5kW; 1050×700×1600mm
  • Labeling machine YFT-3: up to 3 labels; accuracy ±1mm; speed 0.1–45m/min
  • Laser date coder YJ-1010: 20W; marking speed up to 6000mm/s; depth <0.2mm
  • Conveyor system: standardized SS304 chain box (2–2.5mm); PLC/touchscreen + Danfoss inverter; linkage control; ~60m tentative length

5000L Brewery Equipment Details

Why Choose METO

Relevant tanks and pressure-bearing components are manufactured in food-grade SS304 or SS316 as specified, with sanitary TIG welding, controlled surface finishing, and documented inspection records. All applicable equipment undergoes documented 48-hour water and pressure testing before shipment. CE, UL, and CSA compliance documentation is available for the applicable equipment scope and destination-market requirements. METO also provides layout, utilities, commissioning guidance and long-term expansion support.

Process Understanding

Configuration based on brewing workflows, not generic tank lists.

Custom Engineering

Layouts, utilities lists, and integration notes for your site.

Factory-Direct Manufacturing

Better cost control, faster response, clearer accountability.

Long-Term Support

Training, spare parts guidance, and expansion planning support.

Integrated Brewery Process Checklist

1

Malt Handling  milling & transfer preparation

2

Brewhouse  mash/lautering + boil/whirlpool

3

Cooling & Transfer  heat exchange to fermentation temp

4

Fermentation  jacketed conical fermenters for stability

5

Conditioning (Optional)  BBT / maturation

6

CIP  clean-in-place hygiene standardization

7

Packaging (Future-ready)  keg/bottle/can integration

Buyer Tip

Choose 50HL when high-volume craft or contract production requires a large cellar, automated utilities and a packaging line sized from the real package mix.

50HL Commercial Brewery Planning: Cellar and Packaging Balance

A 50HL brewhouse only creates value when the cellar, utilities and packaging line can absorb each batch. Model brews per day, tank residence time, SKU volume, package format and packaging hours before fixing fermenter sizes or line speed. A 2000BPH bottle line is a reference option, not a universal match for every 50HL project.

Regional Craft Brewery Production
The 5000L brewery system is widely used by independent craft breweries targeting regional beer distribution. With sufficient fermentation tank configuration and semi-automatic control, the system can achieve stable weekly output, consistent recipe replication, and scalable production growth—making it ideal for breweries transitioning from pilot scale to true commercial operation.
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Taproom Chains & Brewpub Commercial Supply
For multi-location taprooms or high-volume brewpubs, a 5000L brewhouse provides the production capacity needed to support continuous on-site sales and centralized supply. Steam-heated brewhouse design and efficient fermentation management help maintain fresh beer availability, predictable production rhythm, and optimized labor cost per liter, ensuring sustainable profitability in competitive urban markets.
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Industrial Brewery & OEM Beer Production
The 5000L configuration is also suitable for entry-level industrial brewing and OEM/contract beer manufacturing, where reliability, repeatability, and future scalability are critical. Its modular design allows integration with bright beer tanks, filtration, and automated packaging lines, enabling breweries to expand toward full commercial distribution without replacing the core brewhouse system.
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Verified 5000L Brewery Case Study

Peiping Machine Brewing in Beijing operates a verified METO 5000L craft brewery solution. VandeStreek Bier is an additional verified 3500L commercial reference.

FAQ — 5000L Brewery Equipment (Engineering & Procurement)

Answers for engineering and procurement teams evaluating a 5000L brewery equipment project.

Annual output depends on brews per day, operating days, sellable yield, fermentation time and available cellar volume. METO provides a project-specific production model instead of using the same annual range for every system size.

Packaging speed is calculated from package mix, container size, available packaging hours, changeover time and required cellar turnover. One fixed line speed is not suitable for every 50HL project.

The cellar is calculated from batch size, brews per day, fermentation and conditioning time, SKU mix and packaging schedule. Single- and double-batch tanks can be combined when the production calendar supports that approach.

Steam heating is normally preferred for commercial multi-brew operation. The boiler and steam distribution are sized from the verified heating area, target cycle time and local fuel availability.

Confirm power, steam, brewing water, water treatment, glycol conditions, compressed air where required, drainage, ventilation, site access and the available factory layout.

Yes. The design can reserve cellar space, glycol headers, control capacity, process piping and packaging connections for future expansion.

Manual, semi-automatic and fully automatic options are available. Final functions can include recipe control, flow and level monitoring, valve interlocks, alarms, data history and automated CIP.

Staffing depends on automation, brews per day, cellar handling and packaging scope. METO reviews the operating workflow instead of promising one staffing number for every project.

Yes. Support can include process review, layout, utilities, equipment manufacturing, documentation, installation guidance, commissioning, training and long-term technical support.

Relevant tanks and pressure-bearing components are manufactured in food-grade SS304 or SS316 as specified, with sanitary TIG welding, controlled surface finishing, and documented inspection records. All applicable equipment undergoes documented 48-hour water and pressure testing before shipment. CE, UL, and CSA compliance documentation is available for the applicable equipment scope and destination-market requirements.

Request a 50HL Commercial Brewery Proposal

Send your annual production target, brews per day, cellar strategy, package mix, packaging hours, utilities and factory drawings. METO will prepare a verified 50HL process model, BOM, utility load and commercial proposal.

  • Target beer styles & original gravity range (e.g., 12°P baseline)
  • Daily brews target (e.g., 6–8 batches/day) and annual production plan
  • Packaging type and capacity (bottle/can; e.g., 2000BPH 330/500ml)
  • Local utilities: voltage, steam availability, water source, ambient temperature
  • Factory layout or building dimensions (CAD/PDF preferred)
  • Local compliance requirements (CE/UL/CSA) and inspection needs

Need packaging soon?

Packaging speed is calculated from package mix, container size, available packaging hours, changeover time and required cellar turnover. The 2000BPH bottle line is a reference option only.

Request Your Proposal

Fill in the essentials—our team will respond with a technical proposal.

Tip: Attach layout drawings and utilities list for faster engineering confirmation.

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