Warning: preg_match_all(): Unknown modifier '|' in /www/wwwroot/maituo.hyhdemo.top/wp-content/novamira-sandbox/meto-prelaunch-seo.php on line 15
METO Equipment Logo

100L Distilling Equipment​

100L column distillation System

Manufacturer

A procurement-ready 100L column distillation system engineered for commercial spirit production. The system is built around a 100L working volume still pot (130L designed volume) with steam heating, red copper TP2 components, multi-module separation and reflux control, CIP cleaning, and a stainless electrical control cabinet.

Working Volume:

100L

Design Volume:

130L

Heating:

Steam (0.2MPa jacket)

Column:

5 bubble plates

Sight Glass:

5 × DN100

Power:

380V 50Hz 3Ph (custom)

What’s Included in the 300L Distilling System

This scope list defines the delivered modules for procurement review and supplier comparison.

ModuleEquipmentNotes
Distilling Unit100L Still Pot + Copper HeadRed copper TP2 + SUS304 jacket/structure
Column SystemCopper Column with Bubble Plates5 plates(Customizable plate layers per spirit type); plate cleaning + drainage device
Reflux ControlDephlegmatorSUS304; DN15 tri-clamp cooling
CondensingMain CondenserSUS304; DN15 tri-clamp cooling
Flavor ModuleGin Basket (Optional)8.5L; 0.2mm filter basket
Alcohol OutletWine MouthU-shaped outlet; hydrometer observation overflow
CleaningCIP PumpSanitary SUS304 centrifugal (explosion-proof)
ControlElectrical Control CabinetTemp display, pump/light/agitator control, E-stop
PipingPipelines, valves, fittings, supportsClient connects steam, power, water

For Engineering Teams

We can provide layout suggestions, utilities lists, and integration notes to reduce on-site commissioning time.

100L Steam-Heated Still Pot (Copper TP2)

The still pot is designed for stable steam heating and safe operation, with copper TP2 contact surfaces, insulation, explosion-proof agitation, and CIP-ready cleaning features.

Core Specifications

Working / Design Volume100L working; 130L designed
Internal Diameter1200mm
Inner PotRed copper TP2 (cylinder & head), thickness 3mm
BottomSUS304, thickness 3mm
Outer ShellSUS304, thickness 2mm
Heating MethodSteam heating
Steam JacketSUS304 jacket, thickness 2mm; working pressure 0.2MPa
Insulation60mm polyurethane
ManholeGlass manhole φ350mm
AgitatorExplosion-proof motor 0.37kW (380V/50Hz/3Ph or customized)
Cleaning360° rotary CIP cleaning ball with butterfly valve
InstrumentationPT100 temperature measurement (displayed on control cabinet)
SafetySteam safety valve, pressure gauge, steam trap; pressure gauge + breathing valve on pot
FinishInner drawing polishing; outer mirror polishing
Support4 legs with adjustable heavy-duty feet
ObservationDC24V LED light inside pot for observing distillation state

Column & Copper Components (Separation & Flavor Control)

Copper Head

  • Material: Red copper TP2, thickness 3mm
  • Connection: SUS304, Ф250 custom flange
  • Cleaning: 360° rotation-free rotating cleaning ball with butterfly valve
  • Temperature: Bimetal thermometer
  • Lyne arm angle: ~80° (downward) standard; 90° or 110° available

Dephlegmator (Reflux Condenser)

  • Material: SUS304, thickness 3mm
  • Connection: SUS304, Ф250 custom flange
  • Cooling water in/out: DN15 tri-clamp
  • Temperature: Bimetal thermometer

Still Column

  • Material: Red copper TP2, thickness 3mm
  • Connection: SUS304, Ф250 custom flange
  • Column tower: 4 bubble plates (red copper TP2), each plate with bubble caps
  • Sight glasses: 5 pcs DN100 sight glass
  • Cleaning: one cleaning ball per plate (SUS304) with check valve; lift & pull plate drainage device

Control & Electrical System

A stainless electrical control cabinet supports operational safety and process visibility, including temperature display, pump/agitator control, lighting, emergency stop, and heating protection.

Control Cabinet

  • Stainless steel electric control cabinet
  • Electrical components: CHNT with CE/UL; Schneider or ABB optional
  • Agitator motor on/off control (if equipped)
  • Still pot temperature display
  • Pump on/off, light on/off control
  • Emergency stop switch
  • Water bath electric heating tube switch on/off control with low liquid level anti-dry burn protection

Safety, Pressure & Compliance Readiness

  • Steam jacket working pressure: 0.2MPa
  • Steam safety valve, pressure gauge, steam trap included
  • Still pot equipped with pressure gauge and breathing valve for safe operation
  • Explosion-proof motor for agitation
  • Designed with hygienic cleaning access (CIP) and observation features (glass manhole + DC24V LED)
  •  

Note: Certifications shown in marketing material may vary by project scope and destination requirements. Confirm certificate scope during inquiry.

Condenser & Optional Gin Basket

Main Condenser (Standard)

  • Material: SUS304, thickness 2mm
  • Connection: SUS304, Ф219 custom flange
  • Cooling water in/out: DN15 tri-clamp
  • Temperature: Bimetal thermometer

Gin Basket (Optional)

  • Material: SUS304, thickness 2mm
  • Diameter: Ф219mm; Capacity: 8.5L
  • Sight glass: DN80
  • Inlet/Outlet: Ф38 tri-clamp
  • Filter basket: SUS304, hole diameter 0.2mm

Wine Mouth (Alcohol Outlet)

  • Material: SUS304
  • Equipped with U-shaped alcohol outlet
  • Overflow outlet allows hydrometer observation for alcohol degree

Installation & Utility Requirements

Reference Dimensions 2850 × 1320 × 2600mm (customizable)
Utilities Required Steam supply, power supply, water source
Installation Scope Complete pipelines, valves, fittings, and supports included; client connects utilities

500L Distilling Equipment Details

Customization & Upgrade Options

  • VFD for adjusting agitator speed (option)
  • Storage tank (price based on volume)
  • Column plate quantity can be customized
  • Gin basket and condenser can be customized with red copper

Why Choose METO

We’re not only a supplier—we support your brewery project from system configuration to commissioning and long-term operation. As a distillery equipment manufacturer, we focus on process compatibility, hygienic build quality, and scalable system design.

Process Understanding

Configuration based on brewing workflows, not generic tank lists.

Custom Engineering

Layouts, utilities lists, and integration notes for your site.

Factory-Direct Manufacturing

Better cost control, faster response, clearer accountability.

Long-Term Support

Training, spare parts guidance, and expansion planning support.

Quality Checklist (Typical)

1

Malt Handling  milling & transfer preparation

2

Brewhouse  mash/lautering + boil/whirlpool

3

Cooling & Transfer  heat exchange to fermentation temp

4

Fermentation  jacketed conical fermenters for stability

5

Distillation → Pot Still / Column Still

6

Conditioning (Optional)  BBT / maturation

7

CIP  clean-in-place hygiene standardization

8

Packaging (Future-ready)  keg/bottle/can integration

Buyer Tip

Choose a 500L Column Distilling Equipment layout that supports cleanability, stable fermentation temperature control, and planned expansion (more fermenters / BBT / packaging).

Applications

500L Distilling Equipment Is Designed for Commercial-Grade Small-to-Mid Scale Distillation Where Product Consistency, Process Control, and Brand Differentiation Are Essential.

Craft Distilleries & Boutique Spirit Brands
The 500L distilling system is widely used by craft distilleries and boutique spirit brands producing premium spirits in controlled batches. This capacity allows distillers to balance artisanal control with commercial viability, supporting consistent production of whiskey, gin, vodka, rum, and other distilled spirits. The system provides precise control over heating, reflux, and separation, enabling repeatable flavor profiles while maintaining flexibility for recipe refinement.
Image description
Pilot Distillation & Recipe Development
For producers developing new spirit recipes or refining existing formulations, 500L distilling equipment serves as an ideal pilot-to-commercial transition scale. Compared with laboratory or very small test stills, this volume delivers more realistic data on yield, cut points, and flavor development, while keeping raw material and energy costs manageable. It allows distillers to validate processes before scaling to larger continuous or batch distillation systems.
Image description
Distillery Training & Educational Facilities
Distilling schools, technical institutes, and training centers often select 500L systems to demonstrate real-world distillation operations. This size provides students with hands-on exposure to commercial-grade stills, condensers, and control systems, closely reflecting the equipment used in professional distilleries. Clear process visibility and manageable batch size make it suitable for teaching distillation theory, safety practices, and operational skills.
Image description

FAQ — 500L Distilling Equipment(Engineering & Procurement)

Quick answers for engineering and procurement teams evaluating a 500L Distilling Equipment project.

Yes. The still pot uses steam heating with a SUS304 steam jacket designed for 0.2MPa working pressure.

Yes. The number of column plates can be customized according to your product and process requirements.

Yes. The still pot is equipped with an agitator and an explosion-proof motor (0.37kW).

Client only connects water source, power source, and steam supply. Confirm utility details during project planning.

Request a 500L Column Distilling Equipment Proposal

Send your spirit type, heating conditions (steam), installation space, and local electrical standard. We will provide a configuration confirmation and quotation package for procurement and engineering review.

  • Target spirit (whiskey / vodka / gin / rum) and intended process
  • Steam supply conditions (pressure, boiler availability)
  • Power supply (voltage / phase / frequency)
  • Required standards and destination market
  • Site constraints (layout, access, drainage, cooling water source)

Need packaging soon?

We can design the 500L system to be packaging-ready (keg/bottle/can integration) to avoid future rework.

Request Your Proposal

Fill in the essentials—our team will respond with a technical proposal.

Tip: Attach layout drawings and utilities list for faster engineering confirmation.

Contact METO

Our team will reply using the contact details you provide. Please check your inbox and spam folder for our response.

*We respect your privacy. All information submitted is strictly confidential.

Your details will only be used to respond to your inquiry. We never send unsolicited emails or promotional messages.