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500L Pot Still Equipment

500L Pot Still Equipment

Pot Still Manufacturer

A 500L copper pot still system for craft distilleries that need meaningful batch output while preserving hands-on control over spirit character. It suits rum, fruit brandy, whiskey, and other aromatic spirits where pot-still operation and cut management are central.

Working:500L

Designed: 650L

TP2 Copper 3mm

Steam Jacket 0.2MPa

PT100 + Cabinet Display

360° CIP Cleaning

Why 500L Pot Still Equipment Fits the Production Plan

At 500L scale, the still house must coordinate charge preparation, heat-up time, condenser duty, receiver capacity, cleaning, and operator access without losing the intended batch character.

1) Construction you can verify

  • TP2 red copper inner pot & head (3mm)
  • SUS304 outer shell (2mm) + SUS304 bottom (3mm)
  • Designed volume 650L for working volume 500L

2) Heating + safety logic

  • Steam heating via SUS304 jacket (2mm)
  • Jacket working pressure 0.2MPa
  • Safety: steam safety valve, pressure gauge, steam trap

3) Cleanability & usability

  • 360° CIP rotary cleaning ball (with butterfly valve)
  • PT100 measurement displayed on control cabinet
  • Glass manhole + DC24V LED light

System Modules Included

This 500L pot distilling equipment package can include wash still, copper head, lynn arm, condenser, CIP circulation device, and optional downstream tanks/pumps/control for a more complete distillery workflow.

  • Wash Still 500L (still pot + copper head + lynn arm + condenser) with CIP and instrumentation.
  • Spirit Still 300L (optional module) with similar steam jacket & CIP structure.
  • CIP circulating cleaning device (SUS304) for cleaning equipment parts.
  • Spirit Safe (brass & organic glass) for observing discharge.
  • Collection tanks (low wine / heads & tails / hearts) with sanitary finishing.
  • Pumps (3T/H sanitary centrifugal, explosion-proof) and Control cabinet (digital; PLC optional).

Copper-led flavor control

Copper surfaces and pot-still geometry support deliberate management of body, aroma, and unwanted sulfur compounds.

Pot Still Process and Equipment Scope

Build the equipment sequence around raw material preparation, fermentation, distillation, condensation, receiving, cleaning, and storage. The 500L scale should be evaluated against batch rhythm, spirit profile, utilities, and operator workflow.

Core Specifications

Capacity500L / batch (Electric supply: customized)
Working / Designed VolumeWorking 500L • Designed 650L
Inner PotTP2 red copper cylinder & head, 3mm; internal diameter 1200mm; bottom SUS304 3mm
Outer ShellSUS304, 2mm
HeatingSteam heating; SUS304 steam jacket 2mm; jacket working pressure 0.2MPa
SafetySteam safety valve, pressure gauge, steam trap; pot pressure gauge + breathing valve
TemperaturePT100 intelligent temp measurement; displayed on control cabinet
Insulation60mm polyurethane insulation
Manhole & LightGlass manhole φ400mm; DC24V LED light
Cleaning360° CIP rotary cleaning ball with butterfly valve
FinishingInner surface drawing polishing; outer surface mirror polishing
Legs4 legs with adjustable heavy duty feet
Reference Dimensions2500×1520×3100mm (customizable)

Pot Still Vapor Path and Flavor Control

These components define vapor flow, reflux behavior, and cooling performance.
Their design directly impacts distillation efficiency and product consistency.

Copper Head (Helmet)

  • Material: TP2 red copper, 3mm
  • Connection: SUS304, Φ300 custom flange
  • Helmet options: lantern or ball shaped (various options available)
  • Cleaning: 360-degree rotation-free rotating cleaning ball with butterfly valve
  • Temperature: bimetal thermometer
  • Finish: inner drawing polish; outer mirror polish

Lynn Arm

  • Material: TP2 red copper, 3mm
  • Connection: SUS304, Φ133 tri-clamp
  • Installation angle: about 80° downward; 90° or 110° available

Condenser

  • Material: TP2 red copper, 3mm
  • Connection: SUS304, Φ300 custom flange
  • Cooling water in/out: DN15, tri-clamp
  • Inner structure: tubular copper tubes for vapor condensation
  • U-shaped alcohol outlet: supports alcohol meter insertion for concentration measurement
  • Temperature: bimetal thermometer

Cleaning, Safety & Daily Operation

Designed for safe operation and efficient cleaning, ensuring stable performance with reduced downtime.

Safety Devices

  • Steam safety valve, pressure gauge, steam trap (steam jacket circuit)
  • Still pot pressure gauge and breathing valve (equipment safety)

Cleaning & Observation

  • 360° CIP rotary cleaning ball for still pot and copper head interior
  • Glass manhole φ400mm + DC24V LED light to observe distillation state
  • Finish: inner drawing polish, outer mirror polish for professional appearance

Pumps & Control Cabinet (For Stable Operation)

Pumps and control systems determine operational stability and process control accuracy.
A proper configuration improves efficiency and reduces manual workload.

CIP Cleaning Pump (3T/H)

  • Flow: 3 m³/hr; sanitary SUS304 centrifugal explosion-proof pump; quick-installed inlet/outlet
  • Pump brand: LYSF (Alfa Laval holding company)
  • Motor: ABB with CE or WEG with UL/CSA/CE; 2.2kW; delivery 36m
  • Protection: IP55; insulation class F; efficiency IE2/EFF1
  • Seal: Roplan Sweden (graphite); EPDM auxiliary seal with FDA certificate
  • Liquid connection polish: <0.6μm; working temp: -10°C to +140°C

Spirit Transfer Pump (3T/H)

  • Flow: 3 m³/hr; sanitary SUS304 centrifugal explosion-proof pump
  • Pump brand: LYSF (Alfa Laval holding company)
  • Motor: ABB with CE or WEG with UL/CSA/CE; 1.1kW; delivery 16m
  • Protection: IP55; insulation class F; efficiency IE2/EFF1
  • Seal: Roplan Sweden (graphite); EPDM auxiliary seal with FDA certificate
  • Liquid connection polish: <0.6μm; working temp: -10°C to +140°C

Distiller Control Cabinet

  • Function: distiller electric controlling
  • Cabinet: plastic painting; digital panel; hanging type
  • Electrical parts: CHINT
  • Controls: still pot heating manual switch; pump on/off manual switch; light control if equipped
  • Option: PLC control with touch screen; heating control Auto/Manual (steam auto valve if equipped)
  • Cabinet material option: stainless steel

500L Pot Still System Details

Customization & Upgrade Options

  • VFD for adjusting agitator speed (option)
  • Storage tank (price based on volume)
  • Column plate quantity can be customized
  • Gin basket and condenser can be customized with red copper

Why Choose METO for 500L Pot Still Equipment

METO supports configuration review, layout planning, utility coordination, fabrication, testing, installation guidance, and long-term operating support for 500L Pot Still Equipment.

Process Understanding

Configuration based on brewing workflows, not generic tank lists.

Custom Engineering

Layouts, utilities lists, and integration notes for your site.

Factory-Direct Manufacturing

Better cost control, faster response, clearer accountability.

Long-Term Support

Training, spare parts guidance, and expansion planning support.

Quality Checklist (Typical)

1

Malt Handling → milling & transfer preparation

2

Brewhouse → mash/lautering + boil/whirlpool

3

Cooling & Transfer → heat exchange to fermentation temp

4

Fermentation → jacketed conical fermenters for stability

5

Distillation → Pot Still / Column Still 

6

Conditioning (Optional) → BBT / maturation

7

CIP → clean-in-place hygiene standardization

8

Packaging (Future-ready) → keg/bottle/can integration

Buyer Tip: Plan 500L Batch Capacity

A 500L pot still gives growing craft producers a practical bridge between recipe-led small batches and dependable commercial output.

Applications of 500L Pot Still Equipment

pilot, craft, and commercial spirit production where controlled separation, repeatability, and capacity planning are important.

Craft Distillery Startups
Small and medium-sized distilleries often select 500L systems to validate recipes, optimize processes, and establish stable production workflows. This scale allows flexible batch control while maintaining commercial-grade distillation performance, making it ideal for pilot production and brand launch stages.
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Distillery Training & Educational Facilities
Distilling schools, technical institutes, and training centers use mid-scale systems to simulate real production environments. The system provides clear process visibility and manageable batch sizes, helping students understand distillation theory, equipment operation, and safety procedures in a practical setting.
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R&D and Recipe Development Labs
R&D labs and beverage companies use compact distillation systems for formula testing and product development. The equipment supports precise control over heating, reflux, and condensation, enabling consistent experimentation and faster product iteration.
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FAQ - 500L Pot Still Equipment (Engineering and Procurement)

The buying decision should balance cut control, expected run frequency, copper contact, wash preparation, receiver capacity, cleaning turnaround, utility limits, and whether the site will add fermenters or packaging later.

Working volume is

500L with designed volume 650L. Inner pot cylinders and head are TP2 red copper (3mm), bottom is SUS304 (3mm), and outer shell is SUS304 (2mm).

Steam heating via SUS304 steam jacket (2mm) with jacket working pressure 0.2MPa, equipped with steam safety valve, pressure gauge, and steam trap; still pot also has pressure gauge and breathing valve.

360-degree CIP rotary cleaning ball (with butterfly valve) is specified for cleaning the still pot and copper head inside.

Copper head uses SUS304 Φ300 custom flange; lynn arm connection is SUS304 Φ133 tri-clamp; condenser cooling water in/out is DN15 tri-clamp.

Standard is a digital-panel hanging control cabinet with CHINT parts and manual controls. PLC with touch screen and auto/manual heating control are optional.

Request a 500L Pot Still Equipment Proposal

This scale supports boutique whiskey, botanical spirits, rum, brandy, and limited releases where a visible copper still can also strengthen the visitor-facing brand experience.

Share the spirit style, wash or mash volume, planned runs, heating and cooling utilities, room dimensions, local electrical standard, and service expectations for a 500L pot still configuration.

Need packaging soon?

We can design the 500L system to be packaging-ready (keg/bottle/can integration) to avoid future rework.

Request Your Proposal

Fill in the essentials—our team will respond with a technical proposal.

Tip: Attach layout drawings and utilities list for faster engineering confirmation.

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