An 800L column distilling system for craft and growing commercial distilleries that need a practical step up from small-batch production. The page focuses on controllable separation, steam-heated operation, cleanability, and a layout that can scale with demand.
800L
An 800L system must balance batch size, heat-up time, condenser response, operator access, and available utilities. Configuration decisions should reflect the spirit style and weekly production schedule rather than capacity alone.
| Module | Equipment | Notes |
|---|---|---|
| Distilling Unit | 800L Still Pot + Copper Head | Red copper TP2 + SUS304 jacket/structure |
| Column System | Copper Column with Bubble Plates | 4 plates(Customizable plate layers per spirit type); plate cleaning + drainage device |
| Reflux Control | Dephlegmator | SUS304; DN15 tri-clamp cooling |
| Condensing | Main Condenser | SUS304; DN15 tri-clamp cooling |
| Flavor Module | Gin Basket (Optional) | 8.5L; 0.2mm filter basket |
| Alcohol Outlet | Wine Mouth | U-shaped outlet; hydrometer observation overflow |
| Cleaning | CIP Pump | Sanitary SUS304 centrifugal (explosion-proof) |
| Control | Electrical Control Cabinet | Temp display, pump/light/agitator control, E-stop |
| Piping | Pipelines, valves, fittings, supports | Client connects steam, power, water |
Column and condenser settings can be reviewed around the target proof, aroma profile, and repeatability requirements.
Build the equipment sequence around raw material preparation, fermentation, distillation, condensation, receiving, cleaning, and storage. The 800L scale should be evaluated against batch rhythm, spirit profile, utilities, and operator workflow.
| Working / Design Volume | 800L working; 1000L designed |
|---|---|
| Internal Diameter | 1200mm |
| Inner Pot | Red copper TP2 (cylinder & head), thickness 3mm |
| Bottom | SUS304, thickness 3mm |
| Outer Shell | SUS304, thickness 2mm |
| Heating Method | Steam heating |
| Steam Jacket | SUS304 jacket, thickness 2mm; working pressure 0.2MPa |
| Insulation | 60mm polyurethane |
| Manhole | Glass manhole φ350mm |
| Agitator | Explosion-proof motor 0.37kW (380V/50Hz/3Ph or customized) |
| Cleaning | 360° rotary CIP cleaning ball with butterfly valve |
| Instrumentation | PT100 temperature measurement (displayed on control cabinet) |
| Safety | Steam safety valve, pressure gauge, steam trap; pressure gauge + breathing valve on pot |
| Finish | Inner drawing polishing; outer mirror polishing |
| Support | 4 legs with adjustable heavy-duty feet |
| Observation | DC24V LED light inside pot for observing distillation state |
A stainless electrical control cabinet supports operational safety and process visibility, including temperature display, pump/agitator control, lighting, emergency stop, and heating protection.
Note: Certifications shown in marketing material may vary by project scope and destination requirements. Confirm certificate scope during inquiry.
METO supports configuration review, layout planning, utility coordination, fabrication, testing, installation guidance, and long-term operating support for 800L Column Distilling Equipment.
Configuration based on brewing workflows, not generic tank lists.
Layouts, utilities lists, and integration notes for your site.
Better cost control, faster response, clearer accountability.
Training, spare parts guidance, and expansion planning support.
Malt Handling → milling & transfer preparation
Brewhouse → mash/lautering + boil/whirlpool
Cooling & Transfer → heat exchange to fermentation temp
Fermentation → jacketed conical fermenters for stability
Distillation → Pot Still / Column Still
Conditioning (Optional) → BBT / maturation
CIP → clean-in-place hygiene standardization
Packaging (Future-ready) → keg/bottle/can integration
For an 800L project, confirm steam and cooling loads, condenser response, cleaning windows, staffing, PLC or manual control, installation access, spare-parts planning, and commissioning scope.
This scale suits growing regional producers that require reliable multi-batch whiskey, vodka, gin, or rum output with controlled separation and traceable operating routines.
Review capacity, feedstock, target spirit, heating, cooling, cleaning, receiver layout, utilities, and future expansion before confirming the equipment configuration.
Yes. The still pot uses steam heating with a SUS304 steam jacket designed for 0.2MPa working pressure.
Yes. The number of column plates can be customized according to your product and process requirements.
Yes. The still pot is equipped with an agitator and an explosion-proof motor (0.37kW).
Client only connects water source, power source, and steam supply. Confirm utility details during project planning.
Share annual output, spirit mix, batches per week, wash specifications, proof targets, utility data, automation level, delivery destination, and commissioning expectations.
We can design the 500L system to be packaging-ready (keg/bottle/can integration) to avoid future rework.
Fill in the essentials—our team will respond with a technical proposal.
Tip: Attach layout drawings and utilities list for faster engineering confirmation.
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